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Custom Skived Heat Sink Solutions

Aluminum skived heat sink with embedded copper heat pipe for industry

One-Piece High-Density Fin Design, High-Efficiency Cooling Solution

The pure copper skived heat sink is a high-performance thermal management component tailored for scenarios demanding rapid heat transfer and stable cooling. As a professional heat sink, it stands out with pure copper material advantages, precision skiving craftsmanship, and practical design, making it a reliable choice for high-heat-density electronic devices.

The pure copper skived heat sink is a high-performance thermal management component tailored for scenarios demanding rapid heat transfer and stable cooling. As a professional heat sink, it stands out with pure copper material advantages, precision skiving craftsmanship, and practical design, making it a reliable choice for high-heat-density electronic devices.

1. Core Material: High-Purity Copper for Superior Thermal Conduction

This heat sink is constructed entirely from high-purity copper, a material renowned for exceptional thermal conductivity. Unlike aluminum heat sinks, pure copper can quickly absorb heat from heat sources (such as chips, power modules, or LED components) and transfer it to the fin structure without significant thermal loss. The dense molecular structure of pure copper also ensures long-term thermal stability—even in continuous high-temperature operating environments, it won’t degrade in heat conduction performance, laying a solid foundation for efficient cooling.

2. Key Craftsmanship: Skiving Technology for Optimized Heat Dissipation

The fins of the pure copper skived heat sink are manufactured via advanced skiving 工艺,a one-piece forming method that eliminates assembly gaps common in traditional bonded or extruded heat sinks. During skiving, a precision tool slices the copper base to create thin, dense, and uniformly arranged fins—this integrated structure ensures direct, unobstructed heat transfer from the base to the fins, avoiding heat loss caused by interface resistance.

Additionally, the skiving process allows flexible adjustment of fin shape (such as straight fins or slightly curved fins) and arrangement density according to specific cooling needs. The thin, high-density fins maximize the heat sink’s contact area with air, accelerating convective heat exchange and enabling faster heat dissipation even in limited space.

3. Practical Design: Stable Installation & Durable Surface Treatment

To adapt to different device installation requirements, the pure copper skived heat sink is often equipped with practical structural designs:

  • Fixed installation features: Common designs include pre-drilled screw holes (e.g., at the four corners or edge positions) that allow direct, secure attachment to heat sources or device casings via screws. This avoids looseness caused by vibration (critical for industrial or automotive electronics) and ensures tight contact between the heat sink and the heat source.
  • Anti-oxidation surface treatment: Pure copper is prone to oxidation over time, which can reduce thermal conductivity. Thus, the surface of this heat sink typically undergoes anti-oxidation treatment—such as nickel plating or passivation. These treatments form a thin, protective layer on the copper surface, preventing rust and oxidation while maintaining the material’s original thermal performance, significantly extending the heat sink’s service life.

4. Typical Application Scenarios

Thanks to its high thermal efficiency and stable performance, the pure copper skived heat sink is widely used in scenarios with strict heat management demands:

  • Industrial electronics: Suitable for power modules (IGBT, rectifier modules), PLC core components, and industrial control boxes—where long-term stable operation and resistance to harsh environments (dust, humidity) are required.
  • High-power LED lighting: Ideal for high-lumen LED fixtures (e.g., industrial LED lamps, outdoor 投光灯) to prevent light decay caused by overheating of LED chips.
  • Professional computing & communication: Used in edge computing modules, small server chips, or high-performance GPU auxiliary cooling—effectively handling heat generated by continuous high-load operation.

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Custom Heatsink Process Flow

1.Send your 3D and CAD drawings

2.Engineer evaluate,comfilm details

3.Quote

4.Comfilm order,make samples

5.Sample comfilm

6. Start mass production

What can Ecotherm provide for you?

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thermal design

structure design

Weight reduction

Eliminate fans for a passive solution

Projected cost of the final product

Prototype And Testing

Rapid prototype build

CMM and precision measuring tools

Thermal measurement devices

Thermal chambers

Shock testing and cycling

Salt spray testing for corrosion analysis

Serial Order Production

State of the art machinery

Strict quality control

Latest production techniques

Focus on continuous improvement

Robust packaging design

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What Our Clients Say?

In our high-performance computing systems, managing heat dissipation was a major issue. After working with this company, we received a custom heat sink designed specifically for our needs. It dramatically improved cooling efficiency and allowed our equipment to run at higher performance levels without overheating. Their expertise in thermal management and quick delivery makes them a great partner

4.5/5

Ji-hoon Park

Senior R&D Team Lead

“We manufacture electronic devices that generate significant heat under heavy loads. Their team provided a high-power heat sink that not only solved our thermal issues but also fit perfectly within our system. The custom design has greatly improved heat dissipation, keeping our devices cool even under continuous operation. Highly recommend their custom cooling solutions!”

4.5/5

Elin Bergman

Product Development Manager

“While developing our new high-power product, we needed an advanced water-cooled heat sink to handle the thermal load. Their engineering team designed a custom heat sink that was tailored to our system’s exact specifications. The results have been outstanding, with much better heat dissipation and consistent performance. Their expertise in thermal design really set them apart.”

5/5

Michael Weber

Head of Procurement

Custom Skived Heatsink Overview

  • Type:Custom Skived Heatsink
  • Heatsink material:Aluminum
  • Place of origin:China,Guangdong
  • Size: Customer’s Request
  • Processing Service:Bending, decoiling, welding, punching, cutting
  • Delivery Time:31-45 days
  • MOQ:1pcs
  • Package:Custom packaging
  • Size: Customer’s Request
  • Grade:6000 Series/6063/6061/6005/6060 T5/T6

Skived Heatsinks Customization Options

Double-side Skived Fin
Wave Skived Fin
Internal Skived Fin

Skived Heatsink Productive Process

Full-Dimensional Customization Options

Material Selection:
Aluminum (6061/6063), Copper (C1100/C1020), can recommend suitable materials based on cooling requirements and cost budget
Dimension Parameters:
Supports skiving processing with maximum length 3meter and width 900mm, dimensional tolerance controlled within ±0.02mm
Surface Treatment:
Provides anodizing (black/natural color), nickel plating and other treatments to enhance corrosion resistance and appearance texture
Visual: Custom parameter selection diagram, allowing customers to intuitively see the heatsink effect corresponding to different parameters
Model Thermal Conductivity (W/m·K) Applications
C11000 Pure Copper 390-400 5G base stations, servers (cost-sensitive)
C10100 Oxygen-Free Copper 390-400 Aerospace electronics, vacuum environments
1060/1070 Pure Aluminum 230-240 Consumer electronics, LED lighting
6063 Aluminum Alloy 200-210 Automotive equipment, industrial frequency converters

About Ecotherm

1.Extrusion
2.cutting
3.stamping
4.Skiving
5.CNC
6.reflow soldering
7.Friction Stir Welding
8.Surface Treatment
9.100% Inspection

Shenzhen Ecotherm Technology Co., Ltd.

EcoTherm is established in 2002 with the mission of saving thermal raw materials what demand for heat dissipating each watt, as well as contributing what we could do for energy conservation and environment protection. For the manufacturing capacity and the cost control ability, we have already executed the vertical integration deeply, including research for heat transfer science, thermal simulation analysis, and precision fabrication of heatpipe thermal module, and metallic parts.

EcoTherm started from a company focusing on the design and manufacturing of heat sinks, and now our products line covers desktop cooling solutions especially VGA cooler, notebook thermal modules, server cooling solutions, as well as industrial application heat sink, i.e., telecom application, medical equipment, LED lighting, automobile, defense & aerospace industry and so on.

Electronic

Industry

Communication Equipment

High-power Led Light

Industry Machine

Wind Energy

Solar Inverter

Medical Equipment

Car

Semiconduetor

High Power Igbt Stacks

High-power Led Light

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