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Resistance Curve Fitting Tool

CFD & wind-tunnel data reduction

Resistance Curve Fitting Tool

Turn measured or simulated velocity–pressure-drop points into a clean resistance equation. Compare fit quality, predict a design point, and derive porous-media coefficients for a heat sink core or cooling module.

VELOCITY → ΔP → CFD COEFFICIENTS
1Paste or enter dataUse face velocity and static pressure drop across the sample.
2Select the physical modelUse Forchheimer unless the data supports a simpler law.
3Check before exportingReview residuals, test range and coefficient signs.
m/s

Test / CFD data

Use at least three clean points; zero-flow data may be included.

#Velocity (m/s)ΔP (Pa)
Fluid and porous-core settings
kg/m³
Pa·s
mm
Required to convert a and b into porous-zone coefficients.
cm²
If entered, design airflow is also reported.

Fit and design-point check

Forchheimer viscous + inertial resistance

Velocity–pressure-drop curve
DataFit
RMSE
Max residual
Data range

Fitted resistance equation — SI units
Pressure drop at design velocityInterpolation inside measured range
Loss coefficient at design pointζ = 2ΔP / (ρV²)
Design volumetric airflowShown when frontal area is entered
Resistance trend
Porous-media export (from aV + bV² model)
Viscous resistance 1/α
Inertial resistance C₂
Linear coefficient a
Quadratic coefficient b
Conversion assumes ΔP = (μ/α)LV + ½ρC₂LV². Verify the exact sign and coefficient convention used by your CFD software.
Use only within a comparable flow regime and geometry. A strong fit does not guarantee similarity outside the tested velocity, density, Reynolds-number, flow direction or installation range. Check probe zeroing, pressure-tap position, leakage and mesh independence before treating coefficients as product data.
This tool supports pressure-loss characterization of heat sinks, folded/zippered fin cores and cooling modules. For a manufacturable review, share the core drawing, flow direction, frontal area, depth, CFD boundary conditions and raw wind-tunnel data.
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